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Review of self-referenced measurement algorithms: Bridging lateral shearing interferometry and multi-probe error separation

Dede ZHAI, Shanyong CHEN, Ziqiang YIN, Shengyi LI

《机械工程前沿（英文）》 2017年第12卷第2期页码 143-157 doi: 10.1007/s11465-017-0432-3

摘要：

With the development of new materials and ultra-precision processing technology, the sizes of measured objects increase, and the requirements for machining accuracy and surface quality become more exacting. The traditional measurement method based on reference datum is inadequate for measuring a high-precision object when the quality of the reference datum is approximately within the same order as that of the object. Self-referenced measurement techniques provide an effective means when the direct reference-based method cannot satisfy the required measurement or calibration accuracy. This paper discusses the reconstruction algorithms for self-referenced measurement and connects lateral shearing interferometry and multi-probe error separation. In lateral shearing interferometry, the reconstruction algorithms are generally categorized into modal or zonal methods. The multi-probe error separation techniques for straightness measurement are broadly divided into two-point and three-point methods. The common features of the lateral shearing interferometry method and the multi-probe error separation method are identified. We conclude that the reconstruction principle in lateral shearing interferometry is similar to the two-point method in error separation on the condition that no yaw error exists. This similarity may provide a basis or inspiration for the development of both classes of methods.

关键词： self-referenced measurement lateral shearing interferometry multi-probe error separation surface metrology

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我国国家质量基础设施发展战略研究

宫轲楠,于连超,徐学林

《中国工程科学》 2021年第23卷第3期页码 46-52 doi: 10.15302/J-SSCAE-2021.03.015

摘要：

国家质量基础设施（NQI）是一个国家高质量发展的技术基础，是国家创新体系的重要组成部分。提升国家质量基础设施的技术能力和管理水平是支撑科技强国、质量强国建设的关键手段。开展国家质量基础设施发展战略研究，对支撑我国从大国向强国转变具有重要战略意义。本文系统分析了国内外质量基础设施发展现状以及存在的问题，研究提出了我国国家质量基础设施发展战略的总体思路、发展目标和发展方向，从明确国家质量基础设施的战略定位，优化国家质量基础设施组织体系建设，夯实国家质量基础设施基础及系统性服务，加强国家质量基础设施多元化投入保障，推动国家质量基础设施国际交流合作等方面提出政策及保障措施建议，以期为我国国家质量基础设施的科学发展提供支撑和参考。

关键词：国家质量基础设施，标准，计量，认证认可，检验检测

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NIM的微波－光学频率基准研究——复现米和秒定义

李天初

《中国工程科学》 2007年第9卷第6期页码 27-31

摘要：

报道中国计量科学研究院（NIM）在微波－光学频率计量研究的新进展：用NIM４激光冷却－铯原子喷泉钟复现国际单位制（SI）时间单位秒（s），用飞秒（FS）光学频率梳间接复现长度单位米（m）并标定稳频激光波长实际实施米定义。NIM４铯原子喷泉钟的不确定度达到5×10^-15，飞秒（FS）光梳锁定到NIM４钟控制的氢钟后，其频率不确定度为2.2×10^－14。在此基础上讨论铯原子喷泉钟、稳频激光、FS光梳的作用、意义和相互关系。最后简要介绍NIM５铯原子喷泉钟的研究进展和2006年起NIM立题研制锶原子存储

关键词：计量频率基准稳频激光铯原子喷泉钟飞秒光梳

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Cell surface protein engineering for high-performance whole-cell catalysts

Hajime Nakatani,Katsutoshi Hori

《化学科学与工程前沿（英文）》 2017年第11卷第1期页码 46-57 doi: 10.1007/s11705-017-1609-3

摘要： Cell surface protein engineering facilitated by accumulation of information on genome and protein structure involves heterologous production and modification of cell surface proteins using genetic engineering, and is important for the development of high-performance whole-cell catalysts. In this field, cell surface display is a major technology by exposing target proteins, such as enzymes, on the cell surface using a carrier protein. The target proteins are fused to the carrier proteins that transport and tether them to the cell surface, as well as to a secretion signal. This paper reviews cell surface display systems for prokaryotic and eukaryotic cells from the perspective of carrier proteins, which determine the number of displayed molecules, and the localization, size, and direction ( or terminal anchoring) of the passengers. We also discuss advanced methods for displaying multiple enzymes and a new method for the immobilization of whole-cell catalysts using adhesive surface proteins.

关键词： cell surface engineering surface display whole-cell catalysts bioprocess

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An Exploration of Surface Integrity Remanufacturing for Aeroengine Components

Qiao Xiang,Yong He,Ting-hong Hou

《工程管理前沿（英文）》 2016年第3卷第2期页码 107-114 doi: 10.15302/J-FEM-2016025

摘要： Surface integrity is the major factor impacting on the operation quality, service life and reliability of the aeroengine components. The surface integrity of aeroengine component is damaged by the failures such as crack, deformation, oxidation, corrosion, erosion, and microstructural degeneration. It adopts advanced remanufacturing technologies to restore or improve the surface integrity and regenerate these high value parts. This paper firstly puts forward the concept, namely surface integrity remanufacturing for aeroengine components, and its connotation. The key remanufacturing technologies have been developed to repair the components with surface damages. Ultimately, some application examples of surface integrity remanufacturing technologies as well as their effects in aeroengine maintenance are introduced. The discarded components have been reused and their service lives have been extended and their reliability has been increased by implementing surface integrity remanufacturing. It has realized “The Repaired Components Outpacing the New Ones”, material saving, energy saving, and emission reduction.

关键词： aeroengine component surface integrity remanufacturing surface integrity remanufacturing

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Review on mechanism and process of surface polishing using lasers

Arun KRISHNAN, Fengzhou FANG

《机械工程前沿（英文）》 2019年第14卷第3期页码 299-319 doi: 10.1007/s11465-019-0535-0

摘要： Laser polishing is a technology of smoothening the surface of various materials with highly intense laser beams. When these beams impact on the material surface to be polished, the surface starts to be melted due to the high temperature. The melted material is then relocated from the ‘peaks to valleys’ under the multidirectional action of surface tension. By varying the process parameters such as beam intensity, energy density, spot diameter, and feed rate, different rates of surface roughness can be achieved. High precision polishing of surfaces can be done using laser process. Currently, laser polishing has extended its applications from photonics to molds as well as bio-medical sectors. Conventional polishing techniques have many drawbacks such as less capability of polishing freeform surfaces, environmental pollution, long processing time, and health hazards for the operators. Laser polishing on the other hand eliminates all the mentioned drawbacks and comes as a promising technology that can be relied for smoothening of initial topography of the surfaces irrespective of the complexity of the surface. Majority of the researchers performed laser polishing on materials such as steel, titanium, and its alloys because of its low cost and reliability. This article gives a detailed overview of the laser polishing mechanism by explaining various process parameters briefly to get a better understanding about the entire polishing process. The advantages and applications are also explained clearly to have a good knowledge about the importance of laser polishing in the future.

关键词： laser polishing surface roughness process parameters mechanism

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Tribological study on the surface modification of metal-on-polymer bioimplants

《机械工程前沿（英文）》 2022年第17卷第2期 doi: 10.1007/s11465-022-0682-6

摘要： The tribological performance of artificial joints is regarded as the main factor of the lifespan of implanted prostheses. The relationship between surface roughness and coefficient of friction (COF) under dry and lubricated conditions is studied. Results show that under dry test, friction coefficient is not reduced all the time with a decrease in surface roughness. On the contrary, a threshold of roughness value is observed, and frictional force increases again below this value. This critical value lies between 40 and 100 nm in S_a (roughness). This phenomenon is due to the transfer of friction mechanisms from abrasion to adhesion. Under wet test, COF always decreases with reduction in surface roughness. This result is mainly attributed to the existence of a thin layer of lubricant film that prevents the intimate contact of two articulating surfaces, thus greatly alleviating adhesion friction. Furthermore, surface texturing technology is successful in improving the corresponding tribological performance by decreasing friction force and mitigating surface deterioration. The even-distribution mode of texturing patterns is most suitable for artificial joints. By obtaining the optimal surface roughness and applying texturing technology, the tribological performance of polymer-based bioimplants can be greatly enhanced.

关键词： artificial joints surface roughness friction surface texturing

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立体偏转测量系统几何参数的性能分析与评价 Article

徐永佳, 高峰, 蒋向前

《工程（英文）》 2018年第4卷第6期页码 806-815 doi: 10.1016/j.eng.2018.10.007

摘要：

本文提出了一种新颖的几何参数分析方法，以提高立体偏转系统的测量精度。立体偏转测量可用于获得自由曲面的三维形貌信息。基于立体偏转测量的测量系统通常由条纹显示屏、主相机和参考相机组成。立体偏转测量系统组件的布置对于实现高精度测量十分重要。本文分析和评估了立体偏转测量系统的4个几何参数：主相机与被测物体表面之间的距离、主相机光线与被测表面法线之间的角度、条纹显示屏与被测物体之间的距离，以及主相机和参考相机之间的角度。本文通过模拟和实验数据对这些几何参数对测量精度的影响进行了验证。实验结果证实了这些参数对测量精度的影响。基于本文所提出的分析方法，一个立体偏转系统被搭建并且被用于测量一个标准的凹面镜。通过与凹面镜的给定表面参数进行比较，该系统的全局测量精度可达154.2 nm。

关键词：光学测量误差分析立体偏转测量三维形貌测量性能评估模拟

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Development of surface reconstruction algorithms for optical interferometric measurement

Dongxu WU, Fengzhou FANG

《机械工程前沿（英文）》 2021年第16卷第1期页码 1-31 doi: 10.1007/s11465-020-0602-6

摘要： Optical interferometry is a powerful tool for measuring and characterizing areal surface topography in precision manufacturing. A variety of instruments based on optical interferometry have been developed to meet the measurement needs in various applications, but the existing techniques are simply not enough to meet the ever-increasing requirements in terms of accuracy, speed, robustness, and dynamic range, especially in on-line or on-machine conditions. This paper provides an in-depth perspective of surface topography reconstruction for optical interferometric measurements. Principles, configurations, and applications of typical optical interferometers with different capabilities and limitations are presented. Theoretical background and recent advances of fringe analysis algorithms, including coherence peak sensing and phase-shifting algorithm, are summarized. The new developments in measurement accuracy and repeatability, noise resistance, self-calibration ability, and computational efficiency are discussed. This paper also presents the new challenges that optical interferometry techniques are facing in surface topography measurement. To address these challenges, advanced techniques in image stitching, on-machine measurement, intelligent sampling, parallel computing, and deep learning are explored to improve the functional performance of optical interferometry in future manufacturing metrology.

关键词： surface topography measurement optical interferometry coherence envelope phase-shifting algorithm

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Hysteretic behavior of cambered surface steel tube damper: Theoretical and experimental research

《结构与土木工程前沿（英文）》 2023年第17卷第4期页码 606-624 doi: 10.1007/s11709-023-0925-6

摘要： A novel cambered surface steel tube damper (CSTD) with a cambered surface steel tube and two concave connecting plates is proposed herein. The steel tube is the main energy dissipation component and comprises a weakened segment in the middle, a transition segment, and an embedded segment. It is believed that during an earthquake, the middle weakened segment of the CSTD will be damaged, whereas the reliability of the end connection is ensured. Theoretical and experimental studies are conducted to verify the effectiveness of the proposed CSTD. Formulas for the initial stiffness and yield force of the CSTD are proposed. Subsequently, two CSTD specimens with different steel tube thicknesses are fabricated and tested under cyclic quasi-static loads. The result shows that the CSTD yields a stable hysteretic response and affords excellent energy dissipation. A parametric study is conducted to investigate the effects of the steel tube height, diameter, and thickness on the seismic performance of the CSTD. Compared with equal-stiffness design steel tube dampers, the CSTD exhibits better energy dissipation performance, more stable hysteretic response, and better uniformity in plastic deformation distributions.

关键词： cambered surface steel tube damper energy dissipation capacity finite element model hysteretic performance parametric study

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Materials and surface engineering to control bacterial adhesion and biofilm formation: A review of recent

Huan GU, Dacheng REN

《化学科学与工程前沿（英文）》 2014年第8卷第1期页码 20-33 doi: 10.1007/s11705-014-1412-3

摘要： Bacterial adhesion to surfaces and subsequent biofilm formation are a leading cause of chronic infections and biofouling. These processes are highly sensitive to environmental factors and present a challenge to research using traditional approaches with uncontrolled surfaces. Recent advances in materials research and surface engineering have brought exciting opportunities to pattern bacterial cell clusters and to obtain synthetic biofilms with well-controlled cell density and morphology of cell clusters. In this article, we will review the recent achievements in this field and comment on the future directions.

关键词： surface engineering materials bacterial adhesion biofilm control review

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Hélène Mainaud Durand：Advances in Large Volume Metrology in Particles Accelerators（2019年10月10日）

2021年04月23日

关键词：高性能制造

Dynamic response surface methodology using Lasso regression for organic pharmaceutical synthesis

《化学科学与工程前沿（英文）》 2022年第16卷第2期页码 221-236 doi: 10.1007/s11705-021-2061-y

摘要： To study the dynamic behavior of a process, time-resolved data are collected at different time instants during each of a series of experiments, which are usually designed with the design of experiments or the design of dynamic experiments methodologies. For utilizing such time-resolved data to model the dynamic behavior, dynamic response surface methodology (DRSM), a data-driven modeling method, has been proposed. Two approaches can be adopted in the estimation of the model parameters: stepwise regression, used in several of previous publications, and Lasso regression, which is newly incorporated in this paper for the estimation of DRSM models. Here, we show that both approaches yield similarly accurate models, while the computational time of Lasso is on average two magnitude smaller. Two case studies are performed to show the advantages of the proposed method. In the first case study, where the concentrations of different species are modeled directly, DRSM method provides more accurate models compared to the models in the literature. The second case study, where the reaction extents are modeled instead of the species concentrations, illustrates the versatility of the DRSM methodology. Therefore, DRSM with Lasso regression can provide faster and more accurate data-driven models for a variety of organic synthesis datasets.

关键词： data-driven modeling pharmaceutical organic synthesis Lasso regression dynamic response surface methodology

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Improved blending strategy for membrane modification by virtue of surface segregation using surface-tailored

Shuai Liang, Peng Gao, Xiaoqi Gao, Kang Xiao, Xia Huang

《环境科学与工程前沿（英文）》 2016年第10卷第6期 doi: 10.1007/s11783-016-0875-5

摘要： Two types of amphiphilic nanoparticles were prepared via silanization reaction. Amphiphilic nanoparticles tend to protrude from membrane matrix by segregation. Blending with amphiphilic nanoparticles further enhances membrane hydrophilicity. Excessive silanization cause adverse effect on blending efficiency. Membrane modification is one of the most feasible and effective solutions to membrane fouling problem which tenaciously hampered the further augmentation of membrane separation technology. Blending modification with nanoparticles (NPs), owing to the convenience of being incorporated in established membrane production lines, possesses an advantageous viability in practical applications. However, the existing blending strategy suffers from a low utilization efficiency due to NP encasement by membrane matrix. The current study proposed an improved blending modification approach with amphiphilic NPs (aNPs), which were prepared through silanization using 3-(Trimethoxysilyl)propyl methacrylate (TMSPMA) as coupling agents and ZnO or SiO as pristine NPs (pNPs), respectively. The Fourier transform infrared and X-ray photoelectron spectroscopy analyses revealed the presence of appropriate organic components in both the ZnO and SiO aNPs, which verified the success of the silanization process. As compared with the pristine and conventional pNP-blended membranes, both the ZnO aNP-blended and SiO aNP-blended membranes with proper silanization (100% and 200% w/w) achieved a significantly increased blending efficiency with more NPs scattering on the internal and external membrane surfaces under scanning electron microscope observation. This improvement contributed to the increase of membrane hydrophilicity. Nevertheless, an extra dosage of the TMSPMA led to an encasement of NPs, thereby adversely affecting the properties of the resultant membranes. On the basis of all the tests, 100% (w/w) was selected as the optimum TMSPMA dosage for blending modification for both the ZnO and SiO types.

关键词： Membrane modification Nanoparticle Hydrophilic Amphiphilic Blending

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Radiative properties of materials with surface scattering or volume scattering: A review

Qunzhi ZHU, Hyunjin LEE, Zhuomin M. HANG

《能源前沿（英文）》 2009年第3卷第1期页码 60-79 doi: 10.1007/s11708-009-0011-3

摘要： Radiative properties of rough surfaces, particulate media and porous materials are important in thermal engineerit transfer between surfaces and volume elements in participating media, as well as for accurate radiometric temperature measurements. In this paper, recent research on scattering of thermal radiation by rough surfaces, fibrous insulation, soot, aerogel, biological materials, and polytetrafluoroethylene (PTFE) was reviewed. Both theoretical modeling and experimental investigation are discussed. Rigorous solutions and approximation methods for surface scattering and volume scattering are described. The approach of using measured surface roughness statistics in Monte Carlo simulations to predict radiative properties of rough surfaces is emphasized. The effects of various parameters on the radiative properties of particulate media and porous materials are summarized.

关键词： aerogel fiber particle scattering radiative properties soot surface roughness